Solid-insulation Embedded Pole

Solid-insulation Embedded Poles

The Ultimate Maintenance-Free Technology for 12kV-40.5kV VCBs

Engineered with advanced APG Technology. We encapsulate the Vacuum Interrupter and conductive circuit into high-grade epoxy resin, delivering superior dielectric strength and complete immunity to dust, moisture, and condensation.

Solid-insulation Embedded Pole Tags

Product Category

RZP5.026 12kV 40.5kV Embedded Pole, 1250A 2000A 2500A 3150A

Precision RZP5.026 Dual Voltage Pole – 12kV/40.5kV 1250A-3150A Smart Control

RZP5.112 40.5kV Embedded Pole, 1250A 1600A 2000A 2500A

Extreme RZP5.112 High Voltage Pole – 40.5kV 137kV/267kV 1250A-2500A Ultimate

RZP5.113 40.5kV Embedded Pole, 1250A 1600A 2000A 2500A

Ultra High RZP5.113 Embedded Pole – 40.5kV 118kV/225kV 1250A-2500A Premium

RZP5.046 40.5kV Embedded Pole, 1250A 1600A 2000A 2500A

Precision RZP5.046 High Voltage Embedded Pole – 40.5kV 1250A-2500A ≤1ms Synchronization

RZP5.086 40.5kV Embedded Pole, 1250A 1600A 2000A 2500A

Enhanced RZP5.086 High Voltage Embedded Pole – 40.5kV 1250A-2500A 118kV Withstand

RZP5.025 40.5kV Embedded Pole, 1250A 1600A 2000A 2500A

High Voltage RZP5.025 Embedded Pole Series – 40.5kV 1250A-2500A 31.5kA Industrial

RZP5.029 24 kV Embedded Pole, 3150A

Extreme Current RZP5.029 Embedded Pole – 24kV 3150A 31.5kA ≤15μΩ Ultra-Performance

RZP5.049 24 kV Embedded Pole, 2500A

Ultra High Current RZP5.049 Embedded Pole – 24kV 2500A 31.5kA 3100N Industrial

RZP5.028 24 kV Embedded Pole, 1600A 1250A 2000A

RZP5.028 Scalable Current Embedded Pole – 24kV 1250A-2000A 31.5kA 3100N Ultra-Force

RZP5.050 24 kV Embedded Pole, 1250A

Heavy-Duty 24kV Embedded Pole – RZP5.050 31.5kA Enhanced Breaking 80kA Peak

Why Upgrade to Embedded Poles?

Eliminate the risks of traditional assembled poles. See the engineering difference.

Feature
Traditional Assembled Pole
Our Embedded Pole
Insulation Method
Air + Insulating Cylinder
Solid Dielectric (Epoxy)
Env. Resistance
Vulnerable
Dust & Moisture issues
Hermetically Sealed
IP65+ Level Protection
Maintenance
Regular Cleaning Required
Maintenance-Free for Life
Mechanical Strength
Risk of loose parts
High Vibration Resistance
Solid-insulation Embedded Pole

Advanced Engineering:
Buffer Layer Technologys

The Crack-Free Solution

We apply a flexible LSR (Liquid Silicone Rubber) buffer layer between the ceramic VI and the epoxy resin. This absorbs the thermal expansion mismatch, effectively preventing resin cracking during extreme temperature cycles (-40°C to +125°C).

Void-Free APG Casting

Our automated pressure gelation process ensures zero internal voids. This results in ultra-low Partial Discharge (≤ 5pC), guaranteeing the longevity of the insulation system.

Technical Specifications

12kV Embedded Pole Specs
Rated Voltage 12 kV
Rated Current 630A - 4000A
Lightning Impulse Withstand (BIL) 75 kV / 85 kV
Partial Discharge ≤ 5pC
Mechanical Life 30,000 Operations
24kV Embedded Pole Specs
Rated Voltage 24kV
Rated Current 630A - 3150A
Lightning Impulse Withstand (BIL) 125 kV
Partial Discharge ≤ 5pC
Mechanical Life 20,000 Operations
40.5kV Embedded Pole Specs
Rated Voltage 40.5 kV
Rated Current 1250A - 3150A
Lightning Impulse Withstand (BIL) 185 kV
Partial Discharge ≤ 10pC
Mechanical Life 20,000 Operations

Compatible Vacuum Interrupter Options

100% X-Ray Inspection

Ensuring the VI is perfectly centered and the resin body is free of any internal micro-cracks.

Thermal Cycling

Rigorous -40°C to +125°C thermal shock tests to verify the reliability of the silicone buffer layer.

Thermal Cycling

Rigorous -40°C to +125°C thermal shock tests to verify the reliability of the silicone buffer layer.

Frequently Asked Questions

Yes, but it depends on the mechanism interface. We offer customizable connecting arms and adaptors to fit your existing VS1 or VD4 type mechanisms perfectly.

Our poles are designed for a service life of over 30 years, or up to the mechanical life limit of the internal Vacuum Interrupter (typically 30,000 operations).

We utilize a specialized Flexible LSR (Liquid Silicone Rubber) buffer layer between the ceramic bottle and the epoxy. This layer absorbs thermal stress caused by different expansion rates.

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